Custom architectural fabrication is all about creating structures and parts from raw materials. To create the final product, the process entails:
Fabrication
Welding
Burning
Cutting
Machining
Forming
Assembly
You can use architectural fabricationfor different needs and projects – for heavy equipment and machinery, or hand railings. Some people also use this for hand tools, cutlery, structural metals and architectural metals. And that’s why this fabrication works for canopies, statues, artwork, and others. Such metal decorative elements have risen in popularity, especially for luxury homes and commercial plazas. VeriForm helps engineering and design firms to transform ideas into reality through custom architectural fabrication.
Processes Used in Custom Architectural Fabrication
A large variety of industrial coatings – even Amercoat
Special insulation for silencing
Non-metals such as composites, wood, and plastics.
Custom shapes and contours
Exotic metals and finishes like bare Muntz metal, polished copper, and brass
The team at VeriForm is well able to carry out different architectural fabrications. Learn more about our capabilities to get a glimpse of what you can expect.
Benefits of Custom Architectural Fabrication
You are wrong for still falling under the group that believes using generic fabrication shops is cheaper than a professional architectural fabrication company. Using the latter ensures that you get customization and top-grade quality – something you are not likely to get elsewhere. So, here are some of the benefits you’re set to experience with a custom architectural fabrication:
Quality
We can’t emphasize this enough: working with a professional fabrication company will guarantee you immense quality in your project and products. The presence of state of the art equipment is one benefit you will definitely get with pros.
An expert company like VeriForm has tons of modern equipment that not only ensures quality but also a faster turnaround time. Low-budget shops, on the other hand, will charge less but at what cost? You’ll get low-quality products that won’t be worthwhile ultimately. Working with professionals, you’re guaranteed customized cuts with great attention to detail. It’s better to have accuracy and quality at a slightly higher margin.
Skilled Workers
With a professional custom architectural fabricationcompany, you get to work with skilled staff. This, in itself, is a specialized industry. Therefore, you can’t simply work with anyone. It has to be a highly-trained professional.
Our fabricators have years upon years of experience. We have been in operation for over 23 years (decades enough to show how experienced we are). So, if you need assistance with your project, be rest assured that you’re getting the full and more value for your money. These experts will deliver a high-quality product on whatever project you’re working on. Get help when you want, and how you want it with VeriForm. We also offer consultation if you’re unsure of the type of metal you’ll need or the size.
Advanced Methods
With skilled professionals, It’s more likely they’ll use advanced methods for your product. With a ton of machinery and tools at our disposal, you will get the exact architectural fabricationyou want. Conventional methods no longer work effectively for many, thus, the shift to more modern methods is unpreventable. We boast of high-precision tools that deliver cutting-edge results.
Gets You Exactly What You Want
Whether you want a sculpture, cutlery, statues, canopies, or even artwork, you can get it easily with a custom architectural fabrication. Going into an ordinary shop may not get you this level of versatility and convenience. Yes, you may get a metal, but it may not match your project entirely.
At VeriForm, you’ll get exactly what you want, as our experts will fabricate parts that are unique to your project. In addition, you can schedule a consultation with us to discuss your requirements. This will help us reach a consensus of what you expect, and how we’ll deliver.
How to Know If You Need Custom Architectural Fabrication
Choosing off-the-shelf items for your project can still work – no argument about that. However, this only becomes a point of concern when you need a specific design. Then, you’ll need professional architectural fabrication to get the exact design that works for your project.
A custom architectural fabrication is important when you want a specific metallic design for your project. If that is something you’re interested in, feel free to contact us for more details, or visit our website to get an instant quote. You can also call or send us an email, and we will respond as soon as possible.
CNC machining is a method of fabricating metals through written codes in the manufacturing process. The codes determine everything including the RPMs, cutting head, and spindle speed, and much more. Many products that we use daily work by the CNC logic. Some of them include pens, paintball guns, ventilators, guitars, badges, and many more. CNC (Computer Numerical Control) enables economical and efficient production of repeatable parts of wood, metal, and plastics.
The kind of precision and speed you get from CNC machiningis unmatched. That is why most industries use it, including healthcare, automobile, aerospace, and defence industries. It works for both basic and flexible or intricate with delicate parts. It’s crucial to work with trained CNC machiningoperators on your project to ensure a smooth and successful flow. They have profound knowledge and expertise in software and important programming languages. They can follow technical instructions and specifications of any kind, besides figuring out the ideal setup for the right product. Besides having a background in mathematics, CNC operators understand CAM/CAD technology. As you can see, you need to hire a pro to deliver a clinical result.
Types of CNC Machines
Getting the right machine that’ll suit the materials you want to work with is imperative. Here are some types of CNC machines to assess:
Pick and Place – these CNC machines have different nozzles picking up electrical components for electronic equipment, then place them in the required location. These CNC machines are common in the manufacturing of tablets, phones and computers.
Laser – just like plasma cutters, laser cutters operate quickly. However, a laser cuts wood or metal, and sometimes plastic.
Plasma – used to cut 2D metal and wood using a plasma torch for penetration.
3D Printer – these printers operate just like the CNC lasers, but deposit plastic in a slow constant motion until the project is complete.
Router – CNC routers engrave wood, plastic, or metals.
Mills – milling machines help in metal engraving and woodworking. It can also work well for metallic sculptures or parts. Similar to all of the other CNC machines, they work through computer codes.
Lathes – lathes are common in glass working metal spinning, parts reclamation, woodturning, metalworking, and thermal spraying. They are ideal for firearms manufacturing, aerospace, and automotive sectors.
CNC machiningis prominent in sectors where high accuracy, precision, and attention to detail matters. Such sectors include the following:
Product design
Clothing
Automotive
Industrial machinery
Food and beverage
Mining
Defense
Electrical
Aerospace
Types of CNC Machining Projects
There are different types of CNC machining projects available. Here are some of the projects:
Metal, structural, and rounds: plasma cutting using CNC creates 2D shapes from sheet metals using a high temperature and high-velocity stream of ionized gas.
Beveling: this is the process of preparing metal for a welded seam. CNC does this from the length of the bevel to the degree of the angle. Aside from just having the right tools, this process needs a skilled hand.
Tapping: with tapping, you can produce internal threads in the product.
Slotting: some of the common shapes here include a straight slot, a locking slot that’s curved on the end, and a keyway.
Countersinking: this procedure allows screw heads to sink into the metal rather than protrude from the surface.
Boring: this produces circular internal profiles on a hole made by drilling.
Drilling: This is one of the most common uses of CNC machining. It produces holes in a metal piece of up to 1.5” diameter.
Milling: using a rotating cutter, this process removes small chips.
These are just some of the projects you can manage through CNC machining. Take time to learn more about increasing productivity using CNC. Since 1996, VeriForm has displayed a professional and customer-driven approach to machining through innovation and creativity. With decades (Over 23 years) of machining experience, VeriForm has mastered the art of welded fabrications.
The new 20 foot long CNC machining center guarantees high uptime through multiple workstations. It also ensures that productivity is second to none. Machining parts from VeriForm end up in most of the main equipment such as naval vessels, nuclear reactors, MRI medical equipment, and even the flagship VeriForm product – VeriCUT Crossflow Downdraft Table. CNC machining is an innovative technology that most industries benefit from. Are you interested in it, contact us for more details, or visit our website to get an instant quote. You can also send us an email message, and we will respond as soon as possible.
Metal is one of the most widely used materials around the globe. It is a versatile material that can be used in the manufacturing process within various industries, as well as large-scale projects. For metal to be processed into a functional structure, a fabrication process is first required. Working on any project, it’s important to understand metal fabrication basics. These form the basis of metal production – once a manufacturer or project manager understands the basics, it becomes easier to proceed with the project processes.
What Is Metal Fabrication?
Metal fabrication is a term used to refer to the processing of metal materials. The process starts with raw metal materials. There are different types of fabrication processes that can be used. Apart from types, there are also a variety of techniques used in metal fabrication.
Metal fabrication basics essentially involve understanding how the raw metal is processed into usable parts. These parts can be anything from frameworks used in construction to smaller and complex structures.
The main techniques used in metal fabrication include:
Sheet metal fabrication is currently considered the primary option for companies looking to manufacture items with raw metal materials.
There are also experienced companies that are able to deal with metal fabrication basics, providing the manufacturer with pre-processed metal parts. VeriForm, for example, has been offering such services for more than 20 years already – with a focus on community, sustainability, and education.
Stages of Metal Fabrication
Metal fabrication can be a complex process and generally involves a range of stages. Each stage needs to be completed to ensure the raw materials are processed efficiently and to produce a more functional metal part in the end.
Below is an overview of the stages that generally form part of metal fabrication:
Design: The process of metal fabrication starts with a design. There are different approaches to the design process of metal fabrication. A designer will be required for this process. The designer needs to be experienced in using CAD programs, as this forms the basis for the designing of metal parts. Careful planning of the design is essential – precision also plays a major part in this stage. If the design lacks precision, the parts will not be able to fit together as they should once the fabrication process is complete.
Programming: After an approval process for the design, the next stage is programming. The design is used to develop a custom program for the metal fabrication process. Metal sheets are used during this process. A 2D pattern that represents the part is drawn on the sheets. Multiple sheets are then layered on each other.
Cutting: The next stage involves cutting. During this process, the drawings are used as a guideline. A laser is then utilized in order to cut at the drawings that were made during the programming stage. A specialized program is used, providing an automated process that enhances the overall accuracy.
Punching: When there are countersinks, ribs, or louvers in the parts, a punching stage will be required. A CNC punching machine will be used at this stage. It will hit the sheets in order to create specific shapes that are required.
Bending: Another important stage is bending. During this stage, the sheets are bent to complete the shapes that the manufacturer needs. There are different techniques that can be used during this stage. A clamp is often used to assist with the bending process.
Welding: In most cases, a welding stage is needed too. The specific type of welding depends on the requirements of the project. This may include projection welding, TIG welding, MIG welding, robotic welding, and spot welding. The experts working with the metal fabrication project will decide what type of welding is most ideal for the parts that are being produced
Assembly: Once the primary stages are done, the metal parts are assembled. The assembly process can be simple or complex, depending on the shapes and parts that have been produced.
Powder Coating: An electrostatic powder coating is usually applied to the final product.
Finding the Right Metal Fabrication Provider
There are numerous providers that can assist in the metal fabrication process. It is important to do research prior to selecting a provider.
VeriForm has been in business for more than two decades and focuses on providing superior metal fabrication services. Experts at VeriForm are able to provide on-time delivery to clients. All systems utilized by VeriForm follow ISO 9000-2015 quality standards. This ensures the client can expect only the highest quality fabrication services.
VeriForm is experienced in different types of welding procedures. We also offer precision plasma cutting, among many other services. In recent news, VeriForm has also been named the greenest fabrication company in the Northern region of America.
Visit our website or contact our experts for more information on how metal fabrication experts can help with your manufacturing project.
Metal fabrication is a process that requires specialized expertise. The first step for manufacturers would be to thoroughly understand the essential metal fabrication basics. Manufacturing facilities not equipped with appropriate hardware to process raw metal can also consider using the services of metal processing plants, such as VeriForm.
The processing of raw metal into functional parts can be complex in some cases. This is why it’s important that experts are consulted during the process, from design up to the final powder coating. Each stage of metal fabrication plays an important role in ensuring the end product is accurate and functional. Metal bending is one such stage that needs to be done with precision, as incorrect bending will interfere with the assembly process.
In the majority of cases, metal is bent into one of two shapes. These shapes may include a U or a V. The specific shape depends on how the metal parts will be used and what the function will be. Precision plays a big role when it comes to metal bending. Without adequate precision, the final parts will not be able to fit together as expected.
Metal bending can be complex. An example would be a heavy metal assembly with complex bending processes done by VeriForm. We have also performed bending for smaller parts too, which require even more precision and accuracy.
Types of Metal Bending
While the basics of metal bending remain the same, a variety of techniques can be used. Each technique comes with its own benefits and potential drawbacks. Manufacturers need to understand how each metal bending technique works. This ensures the manufacturing process can be matched with the appropriate option, which will ultimately contribute to the final metal parts’ enhanced functionality.
We’ll take a look at the main procedures used for metal bending below.
Mechanical Metal Bending: Mechanical bending procedures are not as commonly used as some of the other techniques. A press brake is used in order to assist with the bending process. The major advantage here is improved accuracy when bending the metal. Speed is another benefit that comes with mechanical bending techniques. There are, however, simpler options available that may deliver similar accuracy and speed.
Hydraulic Metal Bending: The use of a hydraulic press brake system is becoming increasingly popular. This is because more advanced technologies are used in the design of these systems. The technology provides better precision when it comes to bending metal. Hydraulic metal bending is most often used as a method of bending sheets. The precision with sheet bending is superior to many of the alternative techniques.
Pneumatic Metal Bending: With pneumatic bending procedures, an air compressor is needed. This process is ideal for bending metal sheets. Less pressure is needed in the press brake utilized in a pneumatic bending system. This particular type of metal bending procedure is also considered an ideal option when working with smaller parts.
CNC Metal Bending: Also called Computer Numerically Controlled bending, this procedure uses multiple brakes and generally features a high load capacity. Accuracy is the main feature of CNC metal bending procedures. Small and larger parts can be processed with the use of a CNC technique.
Apart from understanding the procedures, there are also specific types of bending procedures utilized in fabrication.
Air bending is a particularly popular option that is widely used in metal fabrication processes. The main reason here is because the technique has the least amount of physical contact with the metal sheet. The procedure will only physically touch the metal sheet at three specific points.
Bottom bending and coin bending are two alternative options. They are not as widely used, but there are certain scenarios where these may prove to be more useful. With bottom bending, it is easier to bend metal when a low tonnage is available – at this stage, the tonnage available may not be high enough to create an imprint. Reduced spring back is another important benefit of bottom bending. Coining is a process that will generally be utilized when there is a need for a specific angle.
VeriForm’s Metal Bending Services
VeriForm has been in the business of metal fabrication for more than 20 years. Our experts are experienced in providing metal bending services and fabrication processes for different types of raw metal. Bending, in particular, is a specialty of VeriForm, with numerous projects already completed.
For information on how VeriForm can be a useful asset to your process, visit our official website. You can find examples of past projects completed, as well as get in touch with an expert at VeriForm.
Metal bending is an important part of fabrication, a process where raw metal is turned into parts used in projects and manufacturing. The bending procedure can make use of several techniques to achieve a final form. Both basic and advanced bending procedures are available, which will often be customized to fit a specific manufacturing project’s needs.
Parts fabrication encompasses the design and production of metal articles and individual components, involving cutting, bending, etc. The techniques are unique yet versatile, but they work towards the same goal— making ready-made parts for various projects and machines.
Are you aware of the many processes that help form the components of fascinating and functional metal structures all around? Or do you have a clue about these perplexing operations but seek more insight? You may even seek parts fabrication services. Whichever category you belong to, you have come to the right place. Read along to learn all you need to know.
Parts Fabrication: Processes
Since the processes involved in parts fabrication are many rather than few, we will select a few critical ones to educate you on
CNC Laser Cutting
CNC (Computer Numerically Controlled) laser cutting is a fabrication process concerned with the transition (slicing) of metal into sheet metal. This procedure is executed with the specialized use of laser beams. CNC laser cutters are the devices that operators use for the sheet metal manufacturing process. Various cuttable materials with a CNC laser cutter include copper, mild steel, pre-galvanized steel, stainless steel, brass, etc. The CNC cutting process utilizes gases such as nitrogen, O2, and compressed air.
There are hybrid laser cutters, flying optic laser cutters, and moving material laser cutters. Moving material laser cutters work such that the laser beam is in a stationary role while the material that moves beneath it in the X and Y planes. The flying optic laser works very differently. The material is in a fixed position (on the stationary bed), then the laser’s optic head/beam cuts the material in X and Y directions above. The hybrid laser cutter combines the two laser cutters above as it runs the material an X path while it moves the optic beam in the Y (perpendicular) direction.
CNC laser cutting may come in different forms; however, the most recognized is the “vaporization cutting” form. In this sheet metal cutting procedure, the metal is melted by laser beams, while a high-pressure gas is consequently expended to remove the molten material. This process is an efficient one. The CNC laser cutting process comprises beam generation, beam focusing, beam movement, localized heating, melting, and material ejection.
The average processing range for CNC laser cutters is 0.3mm to 25mm. The latter is usually for higher-powered machines.
An efficient laser cutter can work on materials measuring ¾in x 80in x 160in with an accuracy of +/- 0.005in.
CNC Bending – Forming
Computer numerically controlled (CNC) bending is a crucial part of the forming process conducted by CNC press brakes. The press brakes can deform sheet metal into an angle within just a few millimetres, while more specialized ones can bend sheet metal across sections several meters long. Press brakes (also called CNC brake presses) bend sheet metal by forcing it between an upper and a lower tool— the Koch being the upper tool and the die being the lower tool.
However, CNC pressing brakes can be diverse in their designs. Down forming is a pressing brake design where the press possesses a stationary bottom bed and V-block tooling, while the top beam is mobile (controlled by the V-blade tools). Up forming has a movable bottom bed and a static head/beam. The two designs provide similar functionality; however, the sheet metal’s absolute bendable length is determined by how long the press brake bed is. In contrast, two factors determine the sheet metal’s thickness: its tensile strength and the machine’s available tonnage. The opening of the V-block is very much related to the usable tonnage.
CNC Shearing
Computer numerically controlled (CNC) shearing is a cutting material method without heat (melting and burning). Also, there is no formation of chips. Shearing, also known as die-cutting, is a crucial technique of metal parts fabrication. In the real sense, the process is termed “shearing” when the cutting blades are straight, while it is termed a “shearing-type operation” when they are angled.
There are different shearing tool materials, which apply to materials of varying thickness. Low alloy steel works well for low production of materials with up to 0.64 cm thickness. High-carbon, high-chromium steel works well for materials in the same range, albeit for high production purposes. Shock-resistant steel is useful in shearing materials of greater than 0.64 cm thickness.
Welding
Welding is another significant metal parts fabrication process. Welding is employed for joining materials with the use of high heat in melting the parts altogether. The welded parts are then fused after cooling. The welding procedure differs from brazen and soldering because it melts the base metal. Sometimes, Pressure is applied in addition to the high heat to give the required results.
Filler materials are an essential aspect of welding. They are added to the joint to enhance the weld pool, giving rise to a stronger weld. You also want to shield the filler/melted metals to prevent either oxidation or contamination. Welders employ destructive or non-destructive methods to test the quality of a weld and mark out possible defects.
A gas flame or electric arc could be used for welding, the former being a chemical energy source, and the latter an electric one. Other energy sources include friction, ultrasounds, lasers, and electric beams. A beneficial aspect of welding is that it can be carried out in virtually all settings. All of these part fabrication processes are available at VeriForm. We work hard to ensure accuracy and efficiency in every project. For the best of these services and more, visit the VeriForm website today!
You probably have boarded a car, train, or aircraft today, or you might have used a chair, desk, or any other item made of metal. Have you ever wondered how these metallic equipment are produced from different pieces of metal to give the desired structure? It’s all thanks to welding!
Welding is the act of joining pieces of metal using heat, pressure, or a combination of the two. Unlike brazing and soldering, in welding, the pieces of the metal bases are melted and allowed to cool down, therefore getting fused in some instances with a filler’s help.
Ranging from the satellites that are hung beside celestial bodies down to the tiny metal pieces in our mobile phones, the act of welding is deeply interlaced in our lives. Some of the projects that can be done with welding include:
Making the framework for aircrafts
Building of vehicles
Crafting of industrial machinery
Construction of metallic parts of robots and other devices
Creation of scaffoldings
Crafting of tools and furnaces, etc.
Types of Welding
The technology of welding and fabrication has been expanding with the progress in metallurgy, mechanics, and robotic engineering. The need for firm and spatter-free welding increases with the need for perfection hence the evolution of different welding specialties, each with its specification, requirements, and an unmatched advantage over the others.
However, due to the dangerous nature of welding, only professionals must handle any welding operation. This is where VeriForm comes in; we offer welding experts to meet your needs and welding engineers to ensure all specifications are met. Lastly, our in-house certified welding inspector will be present throughout any welding operation to ensure only quality work is produced.
The choice of suitable welding depends on the project’s specifications, type of metals involved, the metal’s size, and aesthetics preferences. Therefore, the available types include the following.
This is of the most popular welding processes today, essentially due to its simplicity and low cost. It requires the use of flux-coated consumable electrodes. The electrode is struck at the supposed joint to create the electric arc between the electrode and the metal pieces to be joined. The arc generates a temperature high enough to melt the metal edges and the electrode; in the process, the flux disintegrates to give vapour that shields the weld zone from atmospheric gases; this allows the weld pool to cool firmly with no oxygen interference.
This flux disintegration is what gives shielded metal arc welding the possibility to be performed outdoors. Therefore, it is suitable for big projects of thick iron, steel, stainless steel, and occasionally aluminum.
This type of welding is also referred to as stick welding, or flux shielded welding.
Gas Tungsten Arc Welding (GTAW) or Tungsten Inert Gas (TIG) Welding is the type of welding that requires a non-depleting tungsten electrode to create the arc in the workspace. When the pointed electrode is scratched on the supposed joint, the arc creates a temperature that melts the weld metal at the weld zone, creating a weld pool. This weld pool is shielded from atmospheric gases by an inert gas like argon, a mixture of argon and hydrogen, or helium.
This type of welding is preferred in welding thin sheets of stainless steel, magnesium, aluminum, and copper alloys. TIG welds stand the test of time and wear; they can also be done with various metal types and fillers.
This type of welding is mainly used in nuclear power plants, aircraft, spaceships, and missiles. The main obstacles with GTAW are the requirement of skilled personnel and non-suitability for thick metal pieces.
Gas Metal Arc Welding (GMAW) is classified into Metallic Active Gas (MAG) and Metallic Inert Gas (MIT) Welding, both require the use of electrode filling wire in one hand and shielding gas through a torch in the other hand. The electrode creates the arc between the pieces at the joint, while the high temperature creates the pool, the shielding gas pours out through the torch to prevent atmospheric interference. The gas can be inert (in case of MIG) like argon and helium, or active (in case of MAG) like a mixture of carbon dioxide and argon.
Gas metal arc welding is useful in cracks and breaks repairs, reinforcements, rail lines, coatings, and abrasion proofing of aluminum, bronze, stainless steel, etc.
GMAW is not suitable for outdoor welding, and each type of metal requires a corresponding filler.
The high temperature used in welding causes damages and discoloration in the heat-affected zones (HAZ) of the metals, which are aesthetically displeasing. To reduce this effect, the Pulsed Gas Metal Arc Welding (GMAWP) is developed; it is just like gas metal arc welding, but with a low temperature, which reduces the spatter on the weld zone. As stated, every project has its specifications, and each needs a different treatment to reach fruition. Therefore each project requires the expertise of veteran welders, which you can find at VeriForm for your welding, rolling, iron bending, and other metal fabrication projects.
Sheet metal fabrication refers to the development of parts from sheet metal. A large number of industries around the globe rely heavily on sheet metal fabrication. Railroad, aerospace, automobile, oil and gas, electronics, military, and HVAC are some of the leading industries that use CNC sheet metal fabrication to produce a variety of different products; for example, roofing, electronics closure, drainage equipment, pipes, tanks, and ventilation systems.
The production of custom parts using CNC laser cutting machine sheet metal has given birth to remarkable opportunities for manufacturers. At VeriForm, we are unlocking new possibilities through state-of-the-art machining capabilities and craftsmanship.
New technologies are continuously reshaping the way metal fabrication companies develop unique parts and meet the growing demand for high-quality products. With time, the sheet metal fabrication process has been developed into a form of art that requires sophisticated machines and skills. For example, precision sheet metal fabrication has become a common manufacturing process.
The Popularity of CNC Laser Cutting Machines for Sheet Metal
CNC metal cutting technology enables manufacturing processes in which pre-programmed software is used to automate and control the movement of various metal fabrication equipment. CNC capabilities can be used to automate a variety of complex manufacturing devices ranging from cutting and drilling to bending and rolling. Sheet metal fabrication is one of the many applications of CNC systems.
The growing need for accuracy, speed, and cost-effectiveness has led manufacturers to employ CNC machines to deliver a high degree of precision as compared to old-fashioned cutting machines.
Materials used in sheet metal fabrication vary in terms of hardness, strength, resistance to corrosion, and conductivity. However, CNC laser cutting machines are ideal for sheet metal fabrication.
How Sheet Metal Cutting Works
CNC laser cutting utilizes a high-powered laser to cut through sheet metal. A combination of lenses and mirrors directs a high-energy beam of light onto the surface of the sheet. The power of the beam melts and vaporizes the metal. CO2 is a common laser used to cut sheet metal. The diameter of the beam at the cutting surface is usually around 0.008 inches. While the table moves, the cutting head remains stationary. Besides, pressurized gas blows away the molten metal.
Laser cutting machines can be used to cut both ferrous and non-ferrous sheet metals. However, materials with low conductivity and reflectivity (carbon steel, titanium, stainless steel) allow the laser beam to deliver better results.
Sheet Metal Fabrication Services in Ontario
VeriForm is one of the innovative metal fabrication companies in Canada where they take full advantage of CNC laser cutting to meet the growing needs of their customers. Since the sheet metal fabrication processes demand high precision from skilled fabricators, VeriForm hires highly experienced and skilled operators to ensure consistent quality. A mix of skilled labour and advanced CNC machines enable VeriForm to ensure accelerated and cost-effective production processes.
When it comes to precision and energy conversion, the CNC laser machine has the advantage over plasma cutting systems when cutting sheet metal. However, most laser cutting machines can’t cut through the greater metal thickness. This is where you can consider employing plasma cutting machines. The latest laser machines operating at higher power are competing with plasma systems in their ability to cut thick materials.
Categories of Sheet Metal Fabrication
CNC laser cutting machine sheet metal falls into 3 major categories: industrial, structural, and commercial. While sheet metal fabrication helps businesses create common consumer products such as electronics, appliances, and cars, industries use the process to create parts in the production of equipment that is used to manufacture consumer products. Manufacturers are leading buyers of products produced through CNC machining.
Fabrication shops often use large-scale CNC sheet metal fabrication to create components for many industries: construction, manufacturing, roofing, and more. With so many industries relying on sheet metal fabrication, it’s easy to comprehend the large consumer base for sheet metal products.
Conclusion
At VeriForm, we have a smart team of sheet metal fabricators that leverage CNC capabilities to meet your manufacturing needs–whatever they may be. With our broad range of CNC machining and metal fabrication services, our experts are happy to take on complex projects and are committed to your success.
If you want to get it right the first time with great accuracy and speed, make sure to talk to VeriForm’s experts.
What started as a simple technique to cut metals has now developed into a highly efficient and productive tool for fabrication shops. Built off of plasma welding in the 1960s, plasma cutting is a widely used method to carefully cut metals. While early cutting technology was slow, expensive, and large, precision plasma cutting now offers greater flexibility and speed in cutting various shapes based on instructions programmed into the CNC machine.
Plasma cutting is widely employed in the construction and fabrication industries due to its high speed, precision, and cost-effectiveness. Whether you want to create artwork or manufacture finished products, precision plasma cutting provides you with unlimited possibilities for cutting stainless steel, aluminum, and other metals.
This article will talk about how precision plasma cutting works, its benefits, applications, and recommended solutions.
How Precision Plasma Cutting Works
Simply put, an accelerated jet of hot plasma cuts through workpieces made of electrically conductive materials. Conductive gas with a temperature of up to 30,000 C turns precision plasma into an effective cutting tool. Steel, aluminum, brass, copper, and stainless steel are typical materials that are cut using this technique.
The fundamental function of plasma cutting is the creation of an electrical channel of electrically ionized, highly heated gas from the cutter. High-speed plasma and compressed gas blow the workpiece away and cut it with great precision.
A high-precision plasma cutting machine concentrates more energy in a smaller area, which helps fabricators produce precision cuts with less top-edge rounding, less bevel, and a narrow kerf. Such precision tools can play a central role in many manufacturers’ success.
The Increasing Popularity of Precision Plasma Cutting
The demand for extremely accurate and high-quality products in a short time led to a surge in demand for precision plasma cutting and other advanced metal fabrication techniques. If you want to cut materials of different thicknesses and shapes with high accuracy and speed, you should consider using precision plasma cutting. Let’s take a look at some of the benefits of plasma cutting:
Ease of use
Plasma cutters are often designed in a way that makes it easier for fabricators to move them wherever the job demands. Thus, they help fabricators accelerate productivity and operational efficiency.
Versatility
A diverse range of metals can be cut using plasma cutting. This cutting technique is also effective when a fabricator has to cut several materials stacked on top of one another.
Speed
If we make a comparison between traditional and plasma cutting tools, the latter clearly wins the race in terms of speed and time-saving. To be more precise, a plasma cutter can get the job done one-fourth the time of a traditional cutting tool. You don’t have to preheat a plasma cutter before cutting metal.
Precision
When it comes down to cutting different shapes or angles with sheet metal, plasma cutting should be your first choice. A traditional cutter can’t produce such precision even when an experienced operator with a steady hand is operating it.
Low price
Customers demand high-quality products at a lower price. It’s not possible to meet these expectations with old-fashioned machines. Precision plasma cutters not only cut things faster but also produce less waste, which leads to cost-effective metal fabrication processes. Less time spent on piercing means less money charged to customers.
Moreover, high-end plasma technology dramatically reduces the amount of heat. It avoids plate wrapping of thin materials. Safety is an additional feature of modern CNC cutting processes.
Applications of Precision Plasma Cutting
While manual plasma cutters are used for thin metal processing, scrap welding, trailer production, artworks, welding repair, and maintenance, CNC plasma cutting is used for more sophisticated jobs. Automotive repair and restoration, industrial construction, manufacturing, and scrapping industries widely use plasma cutting to process materials.
Types of Precision Plasma Cutting Offered by VeriForm,
At VeriForm, fabricators use high-definition plasma cutters that increase productivity and quality in cutting non-ferrous and ferrous materials. New plasma cutting technology enables them to produce improved cut quality than what had been previously possible with plasma cutting.
About VeriForm
VeriForm is a one-stop fabrication shop for customers looking for metal fabrication services in Canada. The company offers CNC precision cutting, bending, rolling, welding, and machining services to a broad range of industries. Ready to take advantage of precision plasma cutting capabilities? Contact VeriForm to get a Free quote!
Laser cutting technology, as the name suggests, uses a powerful laser to efficiently cut materials. It’s a fabrication process that utilizes a high-powered laser beam to cut materials with great speed and accuracy. While traditionally used for industrial manufacturing applications, laser cutting is now increasingly used by small businesses and hobbyists. Laser cutters can be used to cut a range of materials: metal, plastic, wood. Glass, gemstone, and paper. It can produce intricate and complex parts without the need for tailored tooling.
Lasers are used for a broad range of applications – cutting metal plates is just one of them. Laser cutting machines produce incredible results when it comes to cutting steel, stainless steel, and aluminum plates. For example, the process yields a small kerf width, excellent cut quality, and a small heat-affected zone. Besides, you can cut very intricate shapes and holes.
CNC Laser Cutting Machine
A CNC machine is a programmable device that is capable of autonomously performing various tasks. A CNC laser cutting machine is controlled through written code which determines everything from RPMs to the movement of the cutting head. All CNC machines are run by computers. The function of a CNC machine is to take human input and translate it into movements through code. CNC laser cutting machines outperform every other cutting tool when it comes to the repeatability and precision of the manufacturing processes.
Laser cutting is one of the most widely used manufacturing processes that have applications in automotive, aerospace, semiconductor, electronics, and medical fields. The cutting technique works in many different ways as compared to how old cutting technologies work, opening up new possibilities for quality and reliability.
The CNC Programs Command the Following Actions in a Machine Based on Human Input:
How fast to move the cutter
How fast to turn the spindle
The direction in which the cutter moves
Which cutter to use
When to turn on or off the coolant and so on
Types of Laser Cutting
Fabricators use a variety of laser cutting machines that can be categorized as liquid, gas, and solid-state lasers. Cutting techniques are differentiated based on the active laser medium. The two major types of laser cutters use solid-state lasers and CO2. A CO2 laser is ideal for cutting non-metal materials as the early models were not powerful enough to cut metals. However, the latest CO2 lasers are now capable of cutting metals. Most fabricators use these machines to cut non-metal and organic materials such as leather, wood, and rubber.
VeriForm Offers Top-Notch CNC Machining Services
Superior dimensional accuracy and a variety of cutting capabilities make CNC laser cutters ideal for end-users. Controlled by software, CNC laser cutting delivers stunningly accurate cuts, making it a must-have tool for progressive fabrication shops.
At VeriForm, our metal fabrication experts use CNC laser cutting tools to create unique parts and exceed customer expectations in terms of quality, speed, and affordability. From countersinking and drilling to cutting and tapping, we employ CNC machines to meet the emerging needs of our customers.
As a leading metal fabrication company in Canada, we have been using CNC laser cutting machines for over 20 years to provide high-accuracy cuts of some of the largest pieces of metal in North America. With CNC Laser Cutting, we cut up to ¾in x 80in x 160in with the accuracy of +/- 0.005in.
Applications of a CNC Laser Cutting Machine
If accuracy, precision, and high-quality edge finishes are prime concerns of a project, it becomes indispensable to use CNC cutting machines. There are several types of laser cutting: fusion cutting, scribing, and oxidation. With less physical damage, waste, and material contamination than other cutting techniques, CNC laser cutting is an ideal choice for many metal fabrication processes. However, this might not be a suitable approach when it comes to materials that require secondary finishing and machining work.
Conclusion
It’s time to take advantage of VeriForm’s CNC machining capabilities! If you need to get your CNC cutting done in a short time and with impeccable accuracy, VeriForm is ready to exceed your expectations. As an Ontario-based fabrication shop, we use fully automated cutting and quality assurance systems to accommodate even the most demanding projects.
Accurate metal fabricating is a broad subject that covers several areas. Generally speaking, the term metal fabrication refers to the strict manipulation of metals based on exact specifications and tolerances. The process involves, but is not limited to, CNC machining, metal spinning, cutting, welding, punching, rolling, molding, and bending. These processes are used to turn raw materials or semi-finished materials into final products.
Metal fabrication has broad applications across consumer products and industries. Flat metal, plate metal, sectional metal, fittings, castings, and welding wires are some of the standard raw materials used to build a wide range of products.
What is Accurate Metal Fabricating?
As the name suggests, accurate metal fabrication refers to the production of metal components using highly specialized techniques and equipment such as CNC precision machining, laser cutting, sheet metal fabrication, precision grinding, plasma cutting, etc. When it comes to precision, fabrication using computer numerical control (CNC) is a commonly used method.
The need for precision and accuracy is continuously increasing across industries. To meet the emerging demand for precision machining, shops have to employ sophisticated and multiple technologies to help contractors limit their need to work with several vendors to complete a project.
Many modern metal fabrication processes require precision with near-zero tolerance for error. They start with an initial design idea and creating a fully functional and tested prototype. Once completed, the above-mentioned accurate metal fabricating techniques are used to convert raw stock into finished products.
How VeriForm Creates Unique Parts Using Precision Metal Fabrication
VeriForm is a leading fabrication shop in Canada, developing custom metal structures using advanced metal fabrication equipment. The shop provides a complete range of parts fabrication services in one facility so that clients don’t have to locate multiple vendors to complete projects.
As one of the best custom fabricators in Ontario, VeriForm uses a highly trained team of machinists and technicians who know how to use precision equipment to produce and assemble the most complex parts. Here are some of the accurate metal fabricating processes VeriForm uses to produce great results for their customers:
One of the common accurate metal fabricating techniques includes precision metal stamping, a process in which three-dimensional parts are engraved onto a piece of metal. The process requires high pressure to stamp various shapes and dies onto metal surfaces. A range of metals including metal alloys, steel, copper, aluminum, and titanium can be processed using precision metal stamping. The gear used to get the job done can range from a simple, manual press to a more sophisticated computerized die processor.
Computer-based metal fabrication techniques process instruction to run mechanical devices. CNC or computerized machines are a lot more efficient than traditional machines. The concept of accuracy has primarily developed with the advancement of industrial technology that depends largely on computers and robots.
The Growing Need for Accurate Metal Fabrication
When operating in a highly competitive environment, it becomes crucial to deliver top-quality products on time. Precision fabrication is the only way forward to deliver premium products. However, delivering projects on time depends on the project management capabilities of a shop. While the market has become too competitive, fabricators grow when they stop being mediocre and focus on precision and customer satisfaction.
Precision metal fabrication processes are not all about machines. Fabrication skills play a critical role in this regard. For example, in laser cutting, operator skill is a part of the equation. A nozzle that really isn’t centred, a feed that isn’t optimal or a focus point that isn’t where it should be will make all the difference. VeriForm works hard to be a cut above the rest with quality, on-time completion, and customer satisfaction.
