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Common Metal Fabrication Safety Practices

March 31, 2022

When it comes to metal fabrication, there are definitely certain dangers associated with this kind of job. Especially if you’re not careful and utilize metal fabrication safety practices on a regular basis. Safety should always be the number one priority. Not only do these safety practices prevent accidental injury, but it also maintains the machinery and encourages your team to stay organized and productive.

Not following these safety procedures can ultimately land you in a number of lawsuits, fines, injured employees and so forth. Essentially, it’s not good for business and it will break the bank. No one would want to work with a company that dismisses their employees’ safety anyways. With that being said, here are some common safety processes your metal fabrication team should be following if they aren’t already.

Metal Fabrication Safety Practices

Following these metal fabrication safety practices will ensure a safe work environment, and happy employees and prevent accidents or injuries while saving your business a lot of trouble and money down the line.

Ensure Proper Training & Reminders

When any company hires new employees, some form of training is usually involved. It’s crucial that safety is a part of this training right from the start. Employers should create a list of safety guidelines or procedures to ensure that nothing has been left out or forgotten. After new employees have gone over these safety guidelines, encourage questions or comments so you know they fully comprehend every aspect before they start to work. Make sure your new employee knows how to work and use all the equipment and tools too, as that can impact your team’s safety as well. It’s also important to go over these metal fabrication safety procedures once in a while for new updates and as a refresher. 

Maintain Equipment & Workplace Environment

One of the most common causes of workplace injury is due to slips and falls from an unsafe work environment. With that being said, it cannot be stressed how important it is to keep the work area as clean as possible. Mop up any spills immediately, clear the area and keep your tools, equipment, scrap metal and other things organized. On the other hand, it’s also crucial to inspect, maintain and repair all your equipment. A schedule should be put into place so there’s consistent maintenance. This will prevent any dangerous malfunctions and increase productivity since your machines will function in pique conditions.

Appropriate Clothing & Safety Gears

Safety gears were created to provide extra protection. Safety gloves, steeled-toe shoes, goggles and even hard hats should always be accessible for those in the metal fabrication industry. No matter how hard you try to prevent it, accidents are bound to happen. However, safety gear can determine whether you’re facing fatal injuries or minor injuries. With that being said, your employees should also know better in terms of their attire. Stay away from loose clothing that can get caught in the machines. Stay away from inappropriate clothing like shorts and flip-flops that clearly do nothing in terms of protection. Hair should be away from the face, and any jewellery should be taken off.

Safe & Reliable Metal Fabrication — VeriForm Inc.

At VeriForm, safety is one of our top priorities! Our workers aren’t just employees to us, they’re family and we protect our team as we would our family. Our team is highly trained and experienced to tackle any custom metal fabrication tasks without a hitch. We’ve got the latest state-of-the-art equipment to support our employees and we will get the job done right the first time. If you’re looking for a socially responsible and reliable metal fabrication company, contact VeriForm today!

Metal Fabrication Tools Used By Fabricators

March 8, 2022
This image features a press brake machine one of the metal fabrication tools

Back then, metal fabrication was only done by hand which as you can imagine, in this line of work comes with many risks. Not to mention, the production rate was obviously much slower. Even to this day, there are still some minor risks associated with this job.

However, as technology continues to advance, tools and equipment were created to minimize these risks and improve the efficiency of their work. Now, there are a variety of high-end metal fabrication tools available that can assist in delivering quality products at a faster rate.

Many of these tools and equipment serves multiple purposes as well. With that being said, let’s discuss some of the common metal fabrication tools used in this industry.

Metal Fabrication Tools That Are Commonly Used

As mentioned, there are many tools that fabricators rely on to complete their projects. Some tools have one function whereas others can have multiple. Let’s see what some of these tools are and how they are used.

Metal Lathe Machine

A widely used tool in both mechanical engineering and metal fabrication. Its main job consists of processing various rotary surfaces. Essentially, the machine rotates certain workpieces around a stationary cutting tool which then removes any unwanted metal.

This shapes the metal into the desired form. Besides its main function, a lathe machine can also be used to drill, sand, cut and more. Due to its versatility, many metal fabricators rely on lathes for their fundamental work.  

Drilling Machine

As you can assume based on the name — A drilling machine is a high-speed, power-operated machine tool that holds and rotates different kinds of drill bits to create holes.

It can be used to cut holes into various surfaces including metal, wood, cement and so on. A drilling machine is another multipurpose tool as it can be used to perform countersinking, boring, reaming, tapping and other capabilities.  

Press Brake Machine

A press brake machine only has one job and that is to bend sheet metal. The sheet metal is positioned at a predetermined angle on top of a die then, a punch is lowered to bend the metal.

The metal can be bent multiple times until the desired form is achieved. There are 4 different methods of force application such as hydraulic, pneumatic, electrical or mechanical.

Metal Fabrication Ontario — VeriForm Inc.

VeriForm has all the latest high-tech equipment, machine and tools needed to create your metal fabrication projects. They have a new horizontal hydraulic press brake with 25 foot long capabilities along with a new 25 feet vertical machining centre!

Not to mention a professional team of expert fabricators that’ll provide you with quality work. Whether you’re looking for CNC laser cutting, shearing, punching or other metal fabrication capabilities, VeriForm has the experience and the skills to get your project done right. Contact VeriForm today to get your project quoted for free! We can’t wait to hear from you.

Ferrous Metal Versus Non-Ferrous Metal

February 28, 2022

Knowing everything there is to know about various types of metal can drastically affect your metal fabrication project. Different aspects must be taken into consideration first. Some metal corrodes quicker, different metals have different melting points, and some metals have a magnetic component.

All these factors will affect the outcome of your final product. Knowing the appropriate material to use will save you the trouble, the time and the money later on. With that being said, today’s topic will be ferrous metal versus non-ferrous metals. For those who don’t already know, you’re probably wondering what it is to begin with, and what is the difference? Keep reading to find out more!

What Is A Ferrous Metal?

Let’s get straight to the point! Simply speaking, ferrous metals are metals that contain iron while non-ferrous metals don’t contain any amount of iron. Ferrous metals are considerably stronger and more durable making them perfect for architectural and industrial fabrication purposes. Due to the iron component, ferrous metals also tend to be magnetic. Some examples of ferrous metals include:

Examples of Ferrous Metals

  • Steel – An alloy made by combining carbon with iron — this type of metal is commonly used in construction, manufacturing industries and creating common household items. It’s typically low-cost in terms of making, processing and forming steel.
  • Alloy Steel – This type of steel is created by combining certain elements of chromium, nickel or titanium. This strengthens the metal and makes it more durable without adding on the extra weight. It’s commonly used in construction, machine tools and other electrical components.  
  • Cast Iron – This ferrous metal contains about 2-4% carbon along with different amounts of silicon, manganese and bits of impurities such as sulfur and phosphorus. It’s considered to be strong but at the same time delicate.
  • Stainless Steel – Stainless steel has been known to be one of the most durable types of steel. Stainless steel is also heat and corrosion-resistant. It’s frequently used to manufacture tools and appliances like surgical equipment, household items or appliances and even jewellery.

For more information on other ferrous metals, click here.

What Is A Non-Ferrous Metal?

As we previously mentioned, non-ferrous metals contain no traces of iron. It’s also typically not as strong due to the lack of iron but that comes with its own advantages. This makes them more malleable along with having a higher resistance to corrosion and rust. Compared to ferrous metals, non-ferrous metals are ultimately more expensive. A few examples of non-ferrous metals are:

Examples of Non-Ferrous Metals

  • Aluminum – It’s a low-density metal that’s lightweight. The strength of aluminum isn’t the best. However, it’s the most abundant metallic element found in the earth’s crust. It’s also the most commonly used non-ferrous metal.
  • Copper – Copper is most notable by its reddish colour and is one of the most ductile metals. It makes a great conductor for electricity and heat. Hence why it’s most commonly used in electrical industries to manufacture wires or other conductors.
  • Brass – This type of alloy is created with a combination of copper and zinc. It’s a hard metal but malleable depending on the zinc content. It’s most widely used to create bolts, screws, and even ammunition cartridge cases.
  • Lead – Lead is very workable, dense, durable and ductile however poor in conductivity. It is highly resistant to corrosion but oxidizes quickly. It’s often used in electrical power cables, batteries and ammunition.

For more examples of non-ferrous metals click here.

Metal Fabrication Canada — VeriForm Inc.

Whether you choose ferrous metals or non-ferrous metals for your custom metal fabrication project, VeriForm knows exactly how to turn your optimized designs into your desired end product. VeriForm is North America’s greenest fabricating company!

With over 25 years of experience, they specialize in multiple machining capabilities including welding, countersinking, and milling to name a few. If you’re looking for a well-trusted metal fabrication company, contact VeriForm today!

5 Common Misconceptions About Metal Fabrication

February 8, 2022

Metal fabrication is a skilled process in which a craftsman uses raw metal to create a part or product. Metal fabrication is a hazardous job that should only be performed by professional fabrication experts. It requires a wide set of skills and techniques that are learned throughout years of experience. It involves several processes to successfully machine and manipulate the raw material. These processes can include welding, bending, cutting, and more.

It is important to choose the right metal fabrication companies to handle your unique project and to meet your organization’s metal fabrication needs. A good metal fabrication company uses quality metal materials, specialized machinery, advanced technology, and employs only the most experienced metal fabricators. However, just like in any other industry, there are common misconceptions that may deter you from hiring a certain metal fabrication company. Keep reading if you want to find out what these misconceptions are!

Common Misconceptions Within Metal Fabrication Companies

The following list will reveal 5 common misconceptions about metal fabrication companies. 1_

1) Steel Is Non-Recyclable

This misconception could not be any further from the truth. In fact, it is estimated that nearly 630 million tonnes of scrap steel are recycled every year worldwide. Steel is a wise choice for many metal projects because it recycles and maintains its residual value. Steel is resistant to corrosion, durable, strong, and can be used for a variety of purposes because it is safe for a majority of goods, including food.

2) Metal Fabrication Is Bad For The Environment

It is true that some metal fabrication process does generate various hazardous wastes, including oil, solutions, paint, etc. However, there are metal fabrication companies that care about the environment and work hard to minimize waste and conserve energy. For example, VeriForm Inc. has obtained the net-zero status by reducing 75% of its greenhouse gas emissions!

3) It Requires Several Companies To Execute Metal Project Creations

Many people are unaware that you do not need to hire several experts to successfully complete a custom metal fabrication project. There are full-service companies that specialize in engineering, design, and fabrication. So, with that in mind, there’s no need for anyone to have to go through tedious research to find multiple companies to complete one project or task.

4) It’s Best To Choose A Metal Fabrication Company With The Lowest Bid

Many companies make the mistake of choosing metal fabrication companies based solely on the price of their services. This is a hasty decision based on the belief that spending less money on metal fabrication would result in a higher ROI (return on investment). This is a grave and costly mistake.

Oftentimes, when a company chooses the lowest bidding company, you don’t actually save as much money. What you’re left with is usually excessive and costly issues that end up costing you more in the long run. These additional expenses may take the form of hidden costs, lack of communication from customer specialists, and/or poor quality that results in lost time and materials.

5) All Metal Fabrication Companies Produce The Same Products

There are numerous metal fabrication companies to choose from but not all of these companies are created equal. Every fabrication project is unique and requires a team of experienced fabricators, advanced machinery, and a quality control team to ensure that every job is done well. Some fabrication companies have different equipment, different standards, and different skillsets. It’s best to do thorough research to find out which companies provide what services.

Contact VeriForm Inc. Today!

VeriForm is an industry-leading metal fabrication company that utilizes advanced technology, innovative fabrication equipment, and the most experienced metal fabrication experts. VeriForm provides its clients with a full range of fabrication needs.

Metal Fabrication Services Include:

  • Engineering Assistance
  • Plasma and Laser Cutting
  • Shearing
  • Punching
  • Bending
  • Welding
  • Assembly
  • Painting

VeriForm also employs a team of dedicated quality control experts to ensure that every metal project is completed successfully. Contact VeriForm today for more information about your metal fabrication needs at 519-653-6000 or request a free quote online!

Metallurgy — Your Basic Guide

January 31, 2022
This image features a process in metallurgy.

Some of you might be wondering what metallurgy is and how it relates to metal fabrication. Well, metallurgy is a complex field of science and technology that involves the art of metal extraction and/or modification for practical use. There are several different types of processes involved before the metal can be developed into a material that can be used to construct end products.

The type of metal used for metal fabrication is a crucial and often overlooked, element when it comes to developing and manufacturing quality metal goods. In order to obtain the metals used for metal fabrication it first has to go through the processes of metallurgy. The following informative article discusses the science of metallurgy and the importance of the metal used in metal fabrication projects. To learn more, continue reading!

The Art & Science Behind Metallurgy

Metallurgy is an expansive field of study that involves knowledge of the chemical, physical, and atomic properties of each type of metal and alloy. Each type of metal possesses its own unique properties and principles. It also demonstrates the art, science and technology behind turning metals and alloys into malleable forms.

Types of Metallurgy Processes

Metal extraction and modification involves several types of processes. Extractive metallurgy is the process of extracting metal from ores and refining these materials into a pure state. There are many methods that can be used to extract a pure metal from natural ore. The first step in metal extraction is to use methods to concentrate and separate the metal from the ore. Hydrometallurgy and pyrometallurgy are subprocesses in extractive metallurgy.

Pyrometallurgy

Pyrometallurgy is a process that uses high temperatures for metal extraction purposes. This involves roasting, smelting, calcining, and refining the metal compounds. The heat used during this process is generally obtained through combustion or electrical heat. High-grade metals like steel, iron and copper require pyrometallurgy for extraction.

Hydrometallurgy

On the other hand, hydrometallurgy is a process that uses aqueous solutions, either acidic or basic, to extract metal from ores. This process involves leaching, concentration, purification, and metal recovery. Low-grade ores like uranium, silver, copper and gold require hydrometallurgy for extraction. Which method is used is determined by the properties of the natural compound.

Metallurgy & Metal Fabrication

Metal fabrication is the process of using raw material that is extracted during the metallurgy processes to create metal goods. This is an extensive process that requires fabrication experts to have a thorough knowledge of the compounds of metals during the machining and manufacturing processes. This knowledge of metallurgy is important because the process of fabrication requires professionals to bend, cut, weld, and use other methods to manipulate these precious materials into strong and high-quality parts.

Contact VeriForm Today

VeriForm is leading the metal fabrication industry through advanced technology, innovative fabrication equipment, and the most experienced metal fabrication experts. VeriForm provides its clients with a full range of fabrication services to meet their unique needs.

Metal Fabrication Services Include:

  • Engineering Assistance
  • Plasma and Laser Cutting
  • Shearing
  • Punching
  • Bending
  • Welding
  • Assembly
  • Painting

VeriForm also employs a team of dedicated quality control experts to ensure that every metal project is completed successfully. Not only is VeriForm a proud member of the Canadian Tools & Machining Association but they also provide their clients with honest, quality-assured products, for organizations, members of the community, and beyond. Contact Veriform today for more information about your metal fabrication needs.

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